The
Line Starts Here is a comprehensive approach to apparel merchandising
from the perspective of the apparel producer. Rosenau and Wilson draw on
their extensive backgrounds in the industry covering mens tailored
clothing, mens and womens sportswear and activewear and childrens wear,
in both domestic and international markets. This text follows the evolution
of the merchandising function with emphasis on production efficiency.
This entails a focus on product development and the philosophies and
perspectives of industry executives. The authors capture the interface
of merchandising with the marketing and manufacturing departments and
the way these functions integrate in an effective team concept.
About the Authors/Editors
Jeremy A. Rosenau is Assistant Professor at Philadelphia University,
where he is coordinator of Fashion Apparel Management Program and a
freshman advisor. He has served as president and board member of
Childrenswear Manufacturers Association and as a board member for the
Educational Foundation for the Fashion Industry.
David L.
Wilson is a former Assistant Professor and Director of Fashion and
Apparel Programmes at Philadelphia College of Textiles and Science. His
business experience has included positions in the fashion apparel
industry ranging from corporate engineering director to president and
CEO of several apparel companies.
Contents
* Merchandising: The Concept
- Evolution of Merchandising in the Apparel Industry
- Modern Merchandising
* Merchandising: The Planning
- Market Knowledge
- Planning and Control
* Merchandising: The Execution
- Line Development: Principles and Technologies
- Line Development: The Process
- Costing and Pricing Strategies
- Quality
- Supply Chain Management
- Sourcing Strategies
- The Sourcing Process
* Merchandising: The Future
- Future Direction
Featured Posts
Sunday, June 22, 2014
What Is Merchandising?
• Merchandising is the process of increasing visibility and appeal of products to increase sale ability
• It includes product packaging, placement, promotion and "special pricing"
• One other form of merchandising is using the brand power of one organization to sell products of another.(sports personalities and entertainment cos lending their brand names to various products)
• Mostly merchandising focuses on presentation of products including displays and special in store storage and packaging(gift bags, racks, trays), posters, danglers, special cards/brochures
• It also features discount schemes along with the pricing and packaging features
• Outdoor signage and on shop and in shop signage could also feature as part of merchandising
Planning and evaluation
• Some aspects like signage should be considered as longer term and should feature as investment
• Others including displays and special packaging and pricing initiatives would be shorter term and should be expended
• All expenditure should be justified in terms of real sales increase(not changing the timing of purchase by customer as in most festival sales)
• Test marketing and post purchase surveys of customers should be the basis of evaluation
• One tip is that all merchandising should keep the customer in mind. Need to avoid feeding the creative instincts or egos of marketing personnel in the company
• Merchandising should be the joint responsibility of Marketing and Sales sub functions of the larger Marketing function
• It includes product packaging, placement, promotion and "special pricing"
• One other form of merchandising is using the brand power of one organization to sell products of another.(sports personalities and entertainment cos lending their brand names to various products)
• Mostly merchandising focuses on presentation of products including displays and special in store storage and packaging(gift bags, racks, trays), posters, danglers, special cards/brochures
• It also features discount schemes along with the pricing and packaging features
• Outdoor signage and on shop and in shop signage could also feature as part of merchandising
Planning and evaluation
• Some aspects like signage should be considered as longer term and should feature as investment
• Others including displays and special packaging and pricing initiatives would be shorter term and should be expended
• All expenditure should be justified in terms of real sales increase(not changing the timing of purchase by customer as in most festival sales)
• Test marketing and post purchase surveys of customers should be the basis of evaluation
• One tip is that all merchandising should keep the customer in mind. Need to avoid feeding the creative instincts or egos of marketing personnel in the company
• Merchandising should be the joint responsibility of Marketing and Sales sub functions of the larger Marketing function
10 Tips to Becoming a Good Fashion Merchandiser
Fashion merchandising is about finance as well as clothes.
The world of fashion merchandising is more about hard work than about glamour. The main focus of the job is ensuring that stores deliver the right clothes to customers. Fashion merchandisers are involved in predicting trends and managing stock with the overall goal of getting the most profit for their company. Becoming a good fashion merchandiser encompasses the skills you acquire as you train for the profession.
Help Customers Find What They Need
You’ll increase profit if you get customers what they want in a way that’s straightforward for them. One way to implement this is to ensure that a store’s stock contains items that pair well with other garments, so customers are drawn into multiple sales.
Think Layout
Merchandising can involve creating a store layout plan to allocate stock. Remember in this process that visual appeal and access can influence customers. For example, customers typically search clothes from left to right on a display, according to the Careers in Fashion website.
The world of fashion merchandising is more about hard work than about glamour. The main focus of the job is ensuring that stores deliver the right clothes to customers. Fashion merchandisers are involved in predicting trends and managing stock with the overall goal of getting the most profit for their company. Becoming a good fashion merchandiser encompasses the skills you acquire as you train for the profession.
- Multifaceted Education
- Make a Plan
- Get Design Experience
Help Customers Find What They Need
You’ll increase profit if you get customers what they want in a way that’s straightforward for them. One way to implement this is to ensure that a store’s stock contains items that pair well with other garments, so customers are drawn into multiple sales.
- Get Retail Experience
Think Layout
Merchandising can involve creating a store layout plan to allocate stock. Remember in this process that visual appeal and access can influence customers. For example, customers typically search clothes from left to right on a display, according to the Careers in Fashion website.
- Key Skills
- Tailor to Target Consumer
- Prepare to Multitask
- Managing Stock
How We Calculate The Zipper Length
The
rules of zipper measurement is very simple but some time it becomes a
matter of big trouble for us. Actually it depends on the fabric &
zipper properties. So, at first we must need an idea about the shrinkage
of body fabric & zipper tape. Some zipper measurements are not very
complicated such as pocket, leg opening etc. Here, we only discuss
about the front long zipper of sweat shirt or Jacket or as like that.
A) If the garments is hooded sweat shirt and the zipper goes up to front neck drop from bottom then the rules will as under -
Say,
Body length (From HPS) – 73 cm
Front Neck drop (CB) – 8 cm
Back Neck drop – 2 cm
(Use the below rule if the body length measure from HPS)
Rules : Body length - (Front neck drop + Back neck drop) – 2% to 3%
= ( 73 – (8 + 2)) -2%
= ( 73 – 10 ) – 2%
= 63 – 2%
= 61.5 cm
OR
Body length (From CB) – 71 cm
Front Neck drop(CB) – 8 cm
(Use the below rule if the body length measure from CB)
Rules : (Body length - Front neck drop ) – 2% to 3%
= ( 71 – 8 ) -2%
= ( 71 – 8 ) – 2%
= 63 – 2%
= 61.5 cm
B) If the garments is high neck and the zipper goes up to to of high neck drop from bottom then the rules will as under -
Say,
Body length (From CB) – 65 cm
Front Neck drop – 6 cm
Height of high neck – 6 cm
Rules : (Body length - Front neck drop) – 2% to 3% + Height of high neck
= ( 65 – 6) -2% + 6
= ( 59 ) – 2% + 6
= 57.82 + 6
= 63.82 cm = 64 cm
Moreover, the rules is not always remain fixed, its may vary depends on practical situations.
However, I always advise that you must confirm the zipper measurement with your cutting master & production manager before place an order.
A) If the garments is hooded sweat shirt and the zipper goes up to front neck drop from bottom then the rules will as under -
Say,
Body length (From HPS) – 73 cm
Front Neck drop (CB) – 8 cm
Back Neck drop – 2 cm
(Use the below rule if the body length measure from HPS)
Rules : Body length - (Front neck drop + Back neck drop) – 2% to 3%
= ( 73 – (8 + 2)) -2%
= ( 73 – 10 ) – 2%
= 63 – 2%
= 61.5 cm
OR
Body length (From CB) – 71 cm
Front Neck drop(CB) – 8 cm
(Use the below rule if the body length measure from CB)
Rules : (Body length - Front neck drop ) – 2% to 3%
= ( 71 – 8 ) -2%
= ( 71 – 8 ) – 2%
= 63 – 2%
= 61.5 cm
B) If the garments is high neck and the zipper goes up to to of high neck drop from bottom then the rules will as under -
Say,
Body length (From CB) – 65 cm
Front Neck drop – 6 cm
Height of high neck – 6 cm
Rules : (Body length - Front neck drop) – 2% to 3% + Height of high neck
= ( 65 – 6) -2% + 6
= ( 59 ) – 2% + 6
= 57.82 + 6
= 63.82 cm = 64 cm
Moreover, the rules is not always remain fixed, its may vary depends on practical situations.
However, I always advise that you must confirm the zipper measurement with your cutting master & production manager before place an order.
What is AQL (Acceptable Quality Level)
The
“AQL tables” are statistical tools at the disposal of buyers (for
product inspections). They help determine two key elements:
How many samples should be inspected?
Where is the limit between acceptability and refusal, when it comes to defective products?
The need for an objective measurement of quality
In virtually every production batch, there will be defective products. It is true even after the manufacturer has checked each individual product and has repaired the defective ones.
Thus, in a supplier/buyer relationship, the supplier cannot be expected to deliver defect-free goods. However, the buyer wants to control the quality of purchased goods, since he does not want too many defects. But what does “too many” mean?
How to set the limit between acceptability and refusal in a way that can be agreed upon and measured?
Definition and application of ‘AQL’
The limit, as described above, is called the ‘AQL’. It stands for ‘Acceptance Quality Limit’, and is defined as the “quality level that is the worst tolerable” (ISO 2859 standard).
For example: “I want no more than 1.5% defective items in the whole order quantity” means the AQL is 1.5%.
How many samples should be inspected?
Where is the limit between acceptability and refusal, when it comes to defective products?
The need for an objective measurement of quality
In virtually every production batch, there will be defective products. It is true even after the manufacturer has checked each individual product and has repaired the defective ones.
Thus, in a supplier/buyer relationship, the supplier cannot be expected to deliver defect-free goods. However, the buyer wants to control the quality of purchased goods, since he does not want too many defects. But what does “too many” mean?
How to set the limit between acceptability and refusal in a way that can be agreed upon and measured?
Definition and application of ‘AQL’
The limit, as described above, is called the ‘AQL’. It stands for ‘Acceptance Quality Limit’, and is defined as the “quality level that is the worst tolerable” (ISO 2859 standard).
For example: “I want no more than 1.5% defective items in the whole order quantity” means the AQL is 1.5%.
Fabric Cnsumption Calculation Formula For Pant
There are two ways to calculate the fabric consumption:
1. Mathematical
2. By using Marker planning (Its best for accurate calculation).
I am explaining here the Mathematical one:
To do this you have to have sample in your hand. I have one in my hand now and
That has below sizes:
Waist = 32″
Hip = 44″
Thigh = 26″
Bottom = 18″
Length = 42″
We have to add sewing allowance with that and it should be 2″
Here goes the general formula:
Width =(Waist+Hip)/2 + (Thigh+Bottom)/2
=(32″+44″)/2 + (26″+18″)/2
=60″
Length = 42″
So total requirement is = Length X Width
= 42″ X 60″
= 2520 sqr inch
Let’s assume the width of the fabric role is 56″
so, 2520″/56″ = 45″
= 45″/36″
= 1.25 yrds ( 1 Yrd= 36″)
So per doz. it will take = (1.25 X 12)+ 3% = 15.45 Yrds.
1. Mathematical
2. By using Marker planning (Its best for accurate calculation).
I am explaining here the Mathematical one:
To do this you have to have sample in your hand. I have one in my hand now and
That has below sizes:
Waist = 32″
Hip = 44″
Thigh = 26″
Bottom = 18″
Length = 42″
We have to add sewing allowance with that and it should be 2″
Here goes the general formula:
Width =(Waist+Hip)/2 + (Thigh+Bottom)/2
=(32″+44″)/2 + (26″+18″)/2
=60″
Length = 42″
So total requirement is = Length X Width
= 42″ X 60″
= 2520 sqr inch
Let’s assume the width of the fabric role is 56″
so, 2520″/56″ = 45″
= 45″/36″
= 1.25 yrds ( 1 Yrd= 36″)
So per doz. it will take = (1.25 X 12)+ 3% = 15.45 Yrds.
Fabric Consumption Calculation of a Basic Shirt
Back Part
30.5”” (Body Length) X 27.5” (1/2 Chest) / 36”X 44” ( Fabric Width) 0.529 YDS
26” (Yoke Length) X 7” (Yoke Width) X 2 (Double Part) / 36” X 44” 0.229 YDS
32” (Body Length) X 16.5” (1/2 Chest) X 2 (Double Part / 36” X 44” 0.666 YDS
Front Part
32” (Body Length) X 16.5” (1/2 Chest) X 2 (Double Part) / 36” X 44” 0.666 YDS
Sleeve
23.5” (Sleeve Length) X 25” (Arm Hole) X 2 (Double Part) 36” X 44” 0.741YDS
12” (Cuff Length) X 3” ( Cuff Width) X 4 ( 2 X2 Parts) / 36” X 44” 0.99 YDS
Collar
21.5” ( Collar Band Length) X 2” ( Band Width) X 2 ( Double Part) / 36” X 44” 0.067 YDS
21.5” ( Collar Band Length ) X 2” ( Band Width) X 2 ( Double) / 36” X 44” 0.054 YDS
Pocket
8” ( Pocket Length) X 6” ( Pocket Width) / 36” X 44” 0.03 YDS
Total Fabric Consumption 2.406 YDS
Fabric Consumption Calculation of a Knit T-Shirt
Back Part
75 cm ( length) x 50 cm ( Chest width) 3750 scm
Front Part
75 cm ( Front length) x 50 cm ( Front chest width) 3750 scm
Sleeve
24 cm ( Sleeve length) x 40 cm ( Armhole width) x 2 ( 2 sleeves) 1920 scm
Total Fabrics Consumption 9420 scm
Let us make the 9420 scm into Meters than Kg:
9420 scm divided by 10000 scm ( 100 x 100 = 10000 scm) 0.942 m
Let us say 1 square meter fabric weight 140 gm
140 gm divided by 1000 0.14 kg
0.942 m fabric weight ( 0.942 x 0.14) 0.13188 kg
1 Pc Knit T Shirt Weight 0.13188 Kg
Therefore, 12 Pcs Knit T Shirt Weight (0.13188 X 12) 1.59 Kg
Cost Calculation System
During the fixation of price following notes are to be followed carefully:
Cost of fabric Cost of accessories /Doz. garments.
C. M (Cost of manufacturing)/Doz. Garments
Cost of transportation from factory to sea port or airport.
Clearing & forwarding cost
Overhead Cost.
Commission/Profit.
30.5”” (Body Length) X 27.5” (1/2 Chest) / 36”X 44” ( Fabric Width) 0.529 YDS
26” (Yoke Length) X 7” (Yoke Width) X 2 (Double Part) / 36” X 44” 0.229 YDS
32” (Body Length) X 16.5” (1/2 Chest) X 2 (Double Part / 36” X 44” 0.666 YDS
Front Part
32” (Body Length) X 16.5” (1/2 Chest) X 2 (Double Part) / 36” X 44” 0.666 YDS
Sleeve
23.5” (Sleeve Length) X 25” (Arm Hole) X 2 (Double Part) 36” X 44” 0.741YDS
12” (Cuff Length) X 3” ( Cuff Width) X 4 ( 2 X2 Parts) / 36” X 44” 0.99 YDS
Collar
21.5” ( Collar Band Length) X 2” ( Band Width) X 2 ( Double Part) / 36” X 44” 0.067 YDS
21.5” ( Collar Band Length ) X 2” ( Band Width) X 2 ( Double) / 36” X 44” 0.054 YDS
8” ( Pocket Length) X 6” ( Pocket Width) / 36” X 44” 0.03 YDS
Total Fabric Consumption 2.406 YDS
Fabric Consumption Calculation of a Knit T-Shirt
Back Part
75 cm ( length) x 50 cm ( Chest width) 3750 scm
Front Part
75 cm ( Front length) x 50 cm ( Front chest width) 3750 scm
Sleeve
24 cm ( Sleeve length) x 40 cm ( Armhole width) x 2 ( 2 sleeves) 1920 scm
Total Fabrics Consumption 9420 scm
Let us make the 9420 scm into Meters than Kg:
9420 scm divided by 10000 scm ( 100 x 100 = 10000 scm) 0.942 m
Let us say 1 square meter fabric weight 140 gm
140 gm divided by 1000 0.14 kg
0.942 m fabric weight ( 0.942 x 0.14) 0.13188 kg
1 Pc Knit T Shirt Weight 0.13188 Kg
Therefore, 12 Pcs Knit T Shirt Weight (0.13188 X 12) 1.59 Kg
Cost Calculation System
During the fixation of price following notes are to be followed carefully:
Cost of fabric Cost of accessories /Doz. garments.
C. M (Cost of manufacturing)/Doz. Garments
Cost of transportation from factory to sea port or airport.
Clearing & forwarding cost
Overhead Cost.
Commission/Profit.
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